CNC Machining and CNC Machine Tools

[lean case] 5S& visual application – two small improvements that are inspiring

Professional Manufacturer of CNC steel cutting

The biggest trick of zero defect: by exploring people’s wisdom, to find a fool can do on the way to reduce the dependence on the quality of people. Here are two very small case heuristic, we can see the 5S and visual effects. Professional Manufacturer of CNC steel cutting

Case one

There is an electronics manufacturing enterprise, they in the assembly equipment due to the number of required assembly screws, operators are often forgotten, leading to poor. Later, the company from the angle of lean production, reduce the human factor. They designed a manipulator, the manipulator is if the magnet. Site need to install the 5 screws, the manipulator will automatically grab 5 screws, if you need to install the 16 screws, the manipulator will automatically grab 16 screws. The operator just see the manipulator has no remaining screws on it. It can reduce the occurrence of poor quality. Professional Manufacturer of CNC steel cutting

Case two

There is a factory production of copiers, their copier has a small fan, the fan is very important, once the wrong, will cause mechanical damage. But due to pipeline operations, the operator in the assembly, due to fatigue, forgetfulness and other reasons, may be wrong. The Supervisor requires the operator after installed to check, touch, try the next direction. But the daily production of thousands of copiers, operation workers may produce the illusion, there is no wind wind?? unhappy, distracted, or will produce anti loaded phenomenon. Then, through exploring potential employees, with a small windmill in the copier nearby, if the correct assembly will have the wind, the windmill will turn, so long as the windmill will turn, otherwise the assembly is intact, that is wrong. So the company copier qualified rate is greatly improved.

Professional Manufacturer of CNC steel cutting

Professional Manufacturer of CNC steel cutting

 

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