（CE RoHS SGS GS ISO9001 ）Approved CNC turning center Manufacturer
One piece flow stresses an overall benefit, is the pursuit of the production line to balance the overall benefit, that is to say, each employee’s benefit is equal, not allowed between employees benefit imbalance; the traditional mode of production and have this requirement, so the actual calculation is a personal benefit, this is not good the company and the employee. （CE RoHS SGS GS ISO9001 ）Approved CNC turning center Manufacturer
The traditional common phenomenon of mass production of defective products, transportation, waste action, WIP, low utilization rate, low mobility, long delivery time, site, management difficult.
Results: high cost, low quality, low profit, slow response, low competitiveness, less innovation. （CE RoHS SGS GS ISO9001 ）Approved CNC turning center Manufacturer
The advantages of single flow production: 1) short production cycle; 2) less work in production; 3) less site occupation; 4) flexibility; 5) to avoid batch quality defects
Short production cycle
The production process is often composed of many enterprises, according to the general principle of division of the production process to product division multiple position, reducing the difficulty of the work, improve the working efficiency, but the division of the production organization to increase the difficulty, only you position effectively, in order to protect the overall output and efficiency. （CE RoHS SGS GS ISO9001 ）Approved CNC turning center Manufacturer
Shortcomings of the traditional batch flow production mode, prominent manifestation of each station workers into mass production, busy with their own production tasks and do not care about the overall circulation and WIP output, the production cycle is greatly elongated.
Single piece flow production also adopted the principle of division of labor, but the process is not required for mass production after the transfer station, but a production (whether a most efficient economy should be combined with specific industry, to set the standard) to transfer station, and asked the station according to the unified rhythm of production, in order to achieve the production process smoothly. WIP not backlog, in this way we can quickly get the finished product, and according to the rhythm of production can be known to complete the required total production cycle, according to the target difference can respond flexibly to ensure timely delivery. （CE RoHS SGS GS ISO9001 ）Approved CNC turning center Manufacturer
Less work in process
The traditional production is mass production, that is, the large quantities of production in each station, the inevitable result is that there is a lot of work in each station. The single flow production is continuous flow production, and the prominent feature is that the work in process can be greatly compressed
Less site occupation
One piece flow production has reduced WIP, factory space to be liberated. In some enterprises, product covers an area after the equipment covers an area of large area, but WIP is not enough, on the channel are also placed. One of the key points of lean production in such enterprises is the implementation of continuous flow production, outstanding revenue is reduced to reduce WIP, site occupation. （CE RoHS SGS GS ISO9001 ）Approved CNC turning center Manufacturer
The traditional way of mass production, invested a lot of money on the production site, each station has a large number of products, long production cycle. Once the abnormal production will affect the normal production and delivery. Once the customer demand will be reduced, resulting in a large backlog. If the customer put forward other products demand, because the workshop has a large number of in the enterprise products, or choose to suspend new varieties of WIP line, normal operation, or choosing new varieties of reproduction of original products. After working overtime to finish whatever the choice, either the former or the latter is caused by WIP, resulting in product backlog, the enterprises are unwilling to see. （CE RoHS SGS GS ISO9001 ）Approved CNC turning center Manufacturer
One piece flow production mode, the total enterprise in little investment in the short period of raw materials into finished products, the customer demand change coping ability are greatly improved, for different varieties of products can be significantly reduced. The conversion time in a garment enterprise as an example, the implementation of lean production, varieties of conversion usually takes 24 hours, according to a day 8 hours of production time, change production to three working days to implement lean production, varieties according to the normal production line conversion process that can feed on a variety of normal production, the end of the next product, then can according to the beat of a finished product, the deployment of the machine need for some products difference or change Line Taiwan, also can complete the conversion of ordinary varieties in 30 minutes.
One piece flow production requirements of high production and related services, in the implementation of one piece flow production, improve the relevant work requirements and responsibilities, solve a lot of abnormal production problem, improve staff skills and sense of responsibility, but large relative mass production to reduce the influence of abnormal production of production caused by the loss and this. The production enterprise ability is greatly enhanced. （CE RoHS SGS GS ISO9001 ）Approved CNC turning center Manufacturer
Avoid batch quality defects
The traditional way of mass production, the workers into mass production, the several times increase the difficulty in quality management. Because each station workers have large quantities of products output, rely on the self quality guarantee is obviously not reliable, timely mutual inspection in this production mode is not realistic, only by special inspection, by the inspector or monitor for quality control. In this way, inspector and monitor will face quality inspection tasks, all stations huge workload. Even inspector and monitor very hard, in the production of turns checked each station on the quality of products, the risk is still great. It is often the case, difficult to find quality abnormal, and if found quality a process of abnormal, is likely to have been the batch quality accident.
Experts say: Chi Lianhua enterprises lean compared to single piece flow production can quickly finished products, production of each process is an orderly convergence on the beat, the workers self is a basic guarantee to achieve quality, and mutual inspection process is relatively easy to implement and monitor the special inspection, inspectors will easily a lot of, can quickly test the final product, timely find the quality problems existing in each process, timely and correct, can effectively avoid the quality defects.
Single piece flow production where the charm? (1) exposed to potential problems as soon as possible; (2) forcing management to face the problem; (3) actually reduce waste; (4) to play the “best productivity multiplier”; (5) the rapid reaction, fastest delivery time; (6) establish the foundation for automated processes. More emphasis on team spirit of staff in a single stream, otherwise is not possible to streamline the production of single piece flow. （CE RoHS SGS GS ISO9001 ）Approved CNC turning center Manufacturer
First of all: imagine the workload is not average, employees do not help each other, the entire production line will be. What employees do not have the team spirit, group is not angry, dead. The group piece wage system, the staff team spirit is more demanding, only a small part of the staff inside the group, only put them together to gather strength more.
Secondly, when employees have a sense of team, the deployment process is made easier. Because of the single piece flow requirements of one-piece flow, therefore, need for the deployment of the process, if the team spirit is not enough, the deployment process is very difficult, so the production line will be piled up, at the same time the relationship between staff will not harmonious.
The last group: the implementation of piecework wage system, the wages of the employees is the average, so the team spirit is more important, everyone should devote, not too preoccupied, do less means less money, the help will help, help others is in fact helping yourself, and you also have need someone to help one day, therefore, the production line as their home, everyone is a member of this family, we should unite and help each other, common progress.
Intelligence experts believe: Lianhua enterprises lean compared to single piece flow production can quickly finished products, production of each process is an orderly convergence according to the beat, the workers self is a basic guarantee to achieve quality, and mutual inspection process is relatively easy to implement, quality inspector and class long special inspection to a lot easier, can quickly test the final product, timely find the quality problems existing in each process, timely and correct, can effectively avoid the quality defects.