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Lean Consultant: 1573 modes of field management

Sourcing machine shop close to me Manufacturer from China

What is the site management? What? How to carry out? What are the benefits to the enterprise? These problems understanding is different views of modern management. The definition of field management is refers to the use of scientific standards and methods of production of the production factors, including people (workers and managers), machine (equipment, tools, equipment), materials (raw materials), method (processing, detection), ring (environment), letter (information) are reasonable and effective planning, organization, coordination, control and detection, which is a good combination of state, in order to achieve high quality, high efficiency, low consumption, equilibrium, safe, civilized production. Sourcing machine shop close to me Manufacturer from China

Management experts in the course of many years of service flow type enterprise, according to the actual needs of enterprises, summed up the site management model is simple and practical, although the site management is a lean production system in a management tool, but also can make its attention to implementation of effective, results not only reflected in the logistics orderly, set standards, eye-catching logo changes the qualitative, is also reflected in the failure rate is reduced, the maintenance cost is reduced, the efficiency of funds to revitalize the quantitative model, the introduction is as follows:


1:1 management of iron triangle is the system, standard, mechanism

The system is the guiding principle and foundation of advancing the on-the-spot management, must first clear the purpose, the principle, the organization, the duty division of labor, the examination and evaluation method and so on. Sourcing machine shop close to me Manufacturer from China

The standard is to measure the scale of the site, must be combined with the actual unit / workshop, in the process of continuous optimization and improvement, rather than simply copy the document issued by the company

The mechanism is to correctly guide the staff’s motivation, make the good commend, do bad punishment, and truly establish a respect for talent, respect for achievements, respect for the value of the management atmosphere

5: 5 kinds of activities are OJT (on-the-spot instruction), OPL single point class, OPS (proposal improvement), knowledge competition, achievement exchange. Sourcing machine shop close to me Manufacturer from China

OJT (On the Job Training site. To carry out effective teaching) and improve the site management process, supervisor and supervisor especially new staff to the scene must be hands-on guidance to subordinates.

< > human right is the vicissitudes of life inside Dong Qichang said that seven of the recruits training rule is the practice and innovation of OJT: “I give you two, you do it for me, three comments, four I’ll give you five, you do it for me, then you six comments, seven to do”. Sourcing machine shop close to me Manufacturer from China

OPL (One Point Lesson single point class). The idea, method, tool and basic knowledge of on-site management of employees can be orderly trained through the form of a single point of class

OPS (one point sugges proposal improvement) found that the problem is to find the gap. To eliminate waste, is the core of lean production, and the improvement is the essence of lean management, so we must continue to mobilize the full real site problems promptly improve.

Knowledge contest. A good atmosphere for curing the field management and guide employees to participate in a very large role, should regularly carry out 6S, TPM, professional skills as the theme of the contest, speech contest, photography contest, stimulate staff vitality and enthusiasm. Sourcing machine shop close to me Manufacturer from China

The results of communication. To regularly carry out on-site improvement, highlights, knowledge management, unique trick and other exchange activities, can promote employee participation, learning, innovation and enthusiasm, to achieve a win-win situation between employees and enterprises, including communication and visiting the site released the results of two forms.

7:7 method, treasure hunt, bath, fixed-point photography, location management, feature management, visual management, red card.

Treasure hunt. The hunt is the initial site management activities as a means to organize the activities of interest. The so-called treasure, means we need to find out the useless items. It is a treasure, mainly refers to the success of its consolidation activities is of great value, is not to say how much its own value. Sourcing machine shop close to me Manufacturer from China

Take a bath. Regularly carry out a whole company, the whole plant “shower movement”, that is, a thorough cleaning and wiping

Fixed-point photography. Must be run through the whole management process, which is standing in the same place, in the same direction, the same height, with the camera will improve after the scene before shooting down, then improve, after comparing photos in the visual display board.

The location management is. A method for promoting human material ring organic combination, to the production site, operation analysis and action research object, make object according to production needs, specific location and scientific fixed in place process requirements, combined to achieve and place effectively, shorten the people to take place the goods time, eliminate the repeated actions. General Factory is divided into regional location, site regional location and mobile object location. Sourcing machine shop close to me Manufacturer from China

The management of spare parts or tools. According to the features of the “form” to manage the goods, in order to achieve clear, convenient to take and put, to return in time, a method of condemnation.

Visual management, will be required to manage things with symbols, graphics, colors, lights and other clear way to reflect, to facilitate on-site personnel clear standards, identify anomalies, use items, communicate information. Sourcing machine shop close to me Manufacturer from China

Red card battle refers to the problem of difficult to find or rectify in the factory area, hanging or issuing red cards, so that the unit / workshop staff are aware and actively to improve, so as to achieve the deadline for sorting, rectification purposes

The 3:3 index is to revitalize the rate, fixation rate, improvement rate.

Inventory refers to the unit rate. Don’t matter concentration ratio estimation and site clean out all don’t matter valuation, in the finishing stage, first of all, the waste of spare parts long-term backlog of units, material storage area, in accordance with the process of disposal, thereby turning waste into treasure, make an inventory of assets.

Rectification rate = clean out of the valuation / site all non valuation * 100%

Fixed rate. The evaluation indexes of setting management, fixed rate is high, that the higher the level of management, reflect whether the location map of finishing, rectify. Sourcing machine shop close to me Manufacturer from China

Fixed rate = number of items has set (varieties) / the number of items must be in place (varieties) * 100%

The rectification rate is an evaluation index of the spot problem discovery and rectification. The higher the rectification rate is, the more powerful the solution is and the better measures can be taken

Rectification rate: discovery number / rectification number x 100%.

The above summary is our advance from the site management consulting project perspective, summarize the main points, though failed to contain all the contents of the spot management, but from the consulting practice in large manufacturing enterprises that import site management can make the enterprise site quick, income significantly.

Sourcing machine shop close to me Manufacturer from China

Sourcing machine shop close to me Manufacturer from China


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