In general, all departments at the factory site have mutual push and squash, which not only affects the output and quality, but also affects the harmonious working relationship between departments. The root cause is that the author believes that there is a bias in the understanding of the functions of various departments on the site. Of course, it is not excluded that some people are ignorant of ignorance, mountainism, and the idea of localism are serious, good at Tai Chi and playing football. Now I have some understandings, talk about the functional relationship between the production department, quality and technology, for your reference. sheet metal fabrication shops near me
Many of the lighter brothers know that people can laugh and cry: production does not do anything about quality, it is moving mouth; in turn, quality personnel often emphasize production management confusion, such simple things can not do well.
The people who are deeper in the road know differently: Some people think that production is 100% implementation according to the standard, others do not need to be controlled; some people think that quality only needs to do the final sampling, only need to say Y or N; now many types of so-called quality strategy, Total quality management, 6sigma is a direction or method, and there is a great distance from the actual operation.
There are also more direct points of view. sheet metal fabrication shops near me
1. Production management believes that the production department can be said to be the artery of the enterprise, and the department that bears the profit of the production of the enterprise products is the center of all other departments. No product production is zero! Can be imagined.
2. Quality management believes that: firstly, there are quality requirements first, what kind of products should be required, and what kind of requirements should be met by the market and quality departments, and then the technical department will formulate such requirements. The required technical specifications, and the selection of materials, equipment and process methods, and finally the production department organizes personnel to produce, and the control of the entire process is the process of total quality management, so quality management is the first. sheet metal fabrication shops near me
3. Technical management believes that customers demand high-quality products, and high-quality products are derived from technical specifications and materials, production equipment and process methods formulated by the technical department. Therefore, the technical department optimizes production and improves production efficiency and quality. The leader.
The author believes that the three major departments of production, quality and technology at the factory site are like the separation of the legislative, judicial and administrative powers of the country, each performing their duties, balancing and supervising each other, ensuring the efficient and orderly production of on-site production. sheet metal fabrication shops near me
Just like the national legislature, the relevant laws and regulations on the factory site are formulated, namely: production process flow chart and operation instructions, inspection standards and methods. And analyze and solve the six major anomalies of the site 5M1E. In principle, the basis for the production and quality of the on-site production and quality personnel (ie input) is provided by the technical department (output), ie only the counterpart technical department. The normative company emphasizes that “there must be a basis for doing anything”. Its professional name is “process method”, which is a very important and effective management principle and one of the eight management principles of ISO9001. sheet metal fabrication shops near me
Just like the state’s judicial organs, that is, the public prosecution law (public security, procuratorate, court), the quality department must fully perform the functions of public security detection, investigation, and evidence collection, the supervision and supervision functions of the procuratorate, and the judgment and follow-up functions of the court; Laws to detect, supervise, judge, and deal with all kinds of violations (ie, on-site 5M1E personnel, machines, materials, methods, measurements, environmental anomalies), specifically to find bad things, and bring them to justice (ie, systems, processes, and Product monitoring, supervision, determination and processing).
It is the three major conformities of the site to be supervised and inspected: system compliance, process compliance and product compliance. Timely discovery of system, process and product non-compliance (abnormal), detection and analysis of abnormal causes, urge relevant responsible persons to develop corrective and preventive measures, and follow-up implementation and effect confirmation until effective improvement is closed. This is called management of the PDCA management cycle, also known as closed-loop management. Quality is guaranteed by the management system. Without the system, there is no process technology, and without process technology, there is no product quality. sheet metal fabrication shops near me
Just like the state’s administrative organ, the people’s government, it is responsible for the day-to-day execution and management of laws and regulations (ie, factory rules and regulations and production process documents); production workers are like ordinary people, and the people cannot be too high. The technical department should try to reduce the requirements and experience of the operators. The production department is administrative. Its function is to strictly abide by the law and strictly follow the laws and regulations (process flow chart and operation instructions) formulated by the technical department. You can’t do more, you can’t do less, you have to work according to the work steps, work actions, work methods and standards specified in the work instructions. That is, “standardized operation” to ensure the conformity of the process in the operation process. The prerequisite for standardization is that the work methods and requirements on the work instructions are to be standardized. Otherwise, ten operators have ten methods and standards. Standardized operations cannot be achieved. Continuous and stable output of high quality products depends on standardized operations. sheet metal fabrication shops near me
Some people may ask, if the operator is standardized according to the operation instructions of the technical department, it guarantees the “process conformity”, but the output and quality are still not satisfactory. Whose responsibility is this? The answer is: “Technology Department.” Because the function of the technical department is to do research on processes, processes, methods and tooling, it is necessary to continuously review the suitability, adequacy and effectiveness of the production process and process, thereby solving the six abnormalities of the site 5M1E and continuously improving the output and quality. . sheet metal fabrication shops near me
Good processes and processes are easy for the operator to produce, and can easily achieve the output and quality of the operation. Otherwise, biotechnology will constantly try to improve it, until it is difficult or impossible for the craft to do what the operator wants to do. There is a professional name for this: Toyota anti-error method. This is the direction and ultimate goal of the Biotechnology Department.
Laozi’s Tao Te Ching has a cloud. If you manage a big country, you can manage a big country. As long as you manage a big country, you have the right management methods and clear responsibilities. It’s just as simple as cooking a side dish. The reason is the same, but if you don’t do it, the consequences are greatly different. A small dish is the appetite of one person or several people, and a country affects the lives of hundreds of millions of people. sheet metal fabrication shops near me
On-site management is also the same, but also needs to improve management, clear functions, and unified understanding. The various departments on the site are like the principle of “barrels”. The amount of water in the barrel is not determined by the size and height of the barrel, but depends on the height of the “short board” of the barrel and the “tightness of connection” between the boards. Therefore, the output and quality require the unified functions of all departments on the site to understand and cooperate closely. Otherwise, if you know the chaos, you will behave in a chaotic manner. If you talk to the ducks and fight the chaos, you will waste your time and energy on each other. The actual problem has not been solved, and the individual’s ability to work has not improved. It may be that he has become a master of Tai Chi and playing football. It is really undesirable. sheet metal fabrication shops near me