CNC Machining and CNC Machine Tools

Tool structure imbalance, break the routine, research and development

China’s current annual sales tool for 14 billion 500 million yuan, which cemented carbide accounted for less than 25%. we need not only a manufacturing tool, but also need to have the ability to use the tool in actual production process, so we can really have a solid foundation in theory and practice, in order to have their own intellectual property rights.

In recent years, China’s hardware industry has not little progress, but far behind the development of machine tool industry. According to statistics, China’s current annual sales tool for 14 billion 500 million yuan, which cemented carbide accounted for less than 25%, not only with the international market tool product structure. It can not meet the growing of domestic manufacturing industry hard alloy cutter needs.

At present, the cutting tool structural imbalance is the production and demand of the wrong way. For example: the user needs the hard alloy cutter gap is large, but high speed steel cutting tool however overproduction; modern manufacturing industry in urgent need of efficient tool to a large gap, but cheap standard cutting tool however overproduction. International mould and hardware plastic industry suppliers association secretary general Luo Baihui said. From the development trend of mechanical manufacturing industry, in the future, China’s CNC machine tool factory in the proportion will increase year by year, demand of efficient and advanced cutting tool will increase rapidly, and the requirement of traditional standard tool will be reduced year by year.

“China is hardware tools production and export country, which, in the global sales of electric tools, mostly from China’s production and exports, China has become the world’s leading supplier of electric tools. Although China’s hardware tools industry scale is large, but because of the weak technical innovation capability, market structure is too a single, weak brand influence and other factors, often lack the core competitiveness of many hardware tools production enterprises, to become bigger and stronger.” Baihui Luo pointed out that because the domestic tool enterprise independent innovation is insufficient, only focus on the “short, flat, fast” low-end product benefits, conservative, market transformation of enterprises did not dare to change, not willing to increase the technology of advanced equipment, the introduction and update process inputs, in the face of the lack of basic research on the tolerance of market transformation, always have to wait and see luck, only for other enterprises to develop new All products, to carry on the simple analysis, slightly adjusted for finished products, blindly follow the trend of the market, completely ignoring the market saturation and the enterprise required. Following this quick development often, can only rely on other overseas enterprises, the loss of initiative innovation and development, the overall level of system products is always hovering in the 80%–90% due to the lack of exploration; the deep technology products and lead to innovation based product development ability is weak, can only say “God does not like the shape.”

R & D system is not perfect, it is difficult to cohesion, combined efforts to break through

At present the industry enterprise basic management is weak, some prominent management problems exist for a long time can not be solved, has become restricts enterprise stronger, the bottleneck of scientific development. The R & D system management has become an important part of enterprise management innovation. Compared with foreign outstanding enterprises, based on the domestic research and Development Center enterprise project management, the introduction and cultivation of high-level talents, the gap still exists personnel incentive system optimization of soft power. In addition, the lack of industry to guide the strategic height of the development team, the comprehensive advantages of the parties to form a joint force to break the key difficulty; scattered and weak differentiation Research of trickle, often trying to crush one by one, but the idea of obstruction are often inadequate or lag, the results can only be the “shape” and not “God”.

Research and development system accumulation is little, production link is unstable

The tool industry includes the base material coating design, structure design, tool appearance structure design, special digital technology development and other areas of knowledge, any subject theory, the upgrading of technology will drive the cutting tool industry system technology changes. Also in the production line, and the lack of any link above fine program of Technology Association or floating stability is bound to affect the tool performance index. The tool base material, grade components in domestic companies is basically the same as the corresponding, hardness, density, coercive force and general performance reports are basically the same, but the actual use of feedback uneven in quality performance. To break the shape of God does not like “embarrassment, urgently the research tool system reinforce the accumulation of each link, to explore the relationship between connected layers of match, interlocking, so as to guide the practical production. Ensure the stability of products, find the “God shape both” key. Supporting service capacity is missing, domestic knives can not exert their “God””

In the market application and service level, foreign tool enterprise product range, has not only confined to the production of tools, they can also provide the corresponding services according to customer needs, truly customer would like to think, and thus tend to firmly occupy the market. In contrast, because of the market structure of standard tool long-term dominant in our country the tool, enterprise and enterprise users simply trade relations, some even only through agents, fundamental concerns service. Therefore, no power to service the vast majority of domestic tool enterprises basically, resulting in domestic tool enterprises even can produce high-quality products, but not for processing customers reasonable matching, often can not used in the production line, the “form” to the “God” and can not play the effect.

The face of this situation, a dubious North CNC Machine Tool Co., Ltd. chief engineer Liu Yuling said that in order to make the domestic machine tool enterprises in the original innovation, the production of sophisticated, turnkey capabilities as well as the improvement.

At present, foreign well-known tool enterprise development continues unabated, in this case, to achieve sound and rapid development of the domestic tool industry, need to break the existing development ideas, from the customer’s perspective, together with the customer growth, development from the actual demand in their own products, rather than replace foreign tool. We not only need to have the ability to manufacture tool, but also need to have the ability to use the tool in actual production process, so we can really have a solid foundation in theory and practice, in order to have their own intellectual property rights.

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